Ford Motor Co. Recalls 270,000 Broncos, Mavericks Over Battery Risk

Ford Broncos Mavericks recall battery risk

A massive Ford recall has just been announced, affecting 272,827 vehicles across the United States. This Ford recall news specifically targets Ford Bronco Sport and Ford Maverick models manufactured between February 2021 and October 2023, due to a critical 12-volt battery defect that could leave drivers stranded and potentially create a safety hazard.

We've learned that the issue stems from faulty 12-volt batteries manufactured by Camel Battery, a Chinese manufacturer, which can unexpectedly fail while driving. This manufacturing defect poses serious concerns, as affected vehicles may suddenly lose power to essential electric-powered features or fail to start altogether. While Ford Motor Co. has confirmed that no accidents or injuries have been reported from this battery issue, we believe this vehicle recall deserves attention from owners of these 2021-2023 models.

Understanding the Ford Recall Crisis

Ford Motor Co. faces mounting quality challenges as car recalls continue to affect its operations. According to recent data, Ford issued 62 recalls in 2024 alone, impacting over 4.37 million vehicles. This places Ford as the second-highest among Detroit automakers in terms of recall frequency.

Furthermore, CEO Jim Farley has prioritized quality improvement since taking the helm in October 2020. Despite these efforts, Ford's recall numbers remain significant, primarily affecting various models across their product line. The company's recent handling of vehicle recalls demonstrates a more transparent approach compared to industry competitors, including the recent Tesla recall.

Here are Ford's major recall incidents in 2024:

  • Loss of hazard lights in Ford Bronco Sport and Ford Maverick vehicles

  • A-pillar trim issues in Explorer models

  • Instrument panel malfunctions in Ford Maverick Hybrid pickups

  • Rear door problems in Ford Bronco 4-door vehicles

Notably, Ford Motor Co.'s commitment to safety and customer satisfaction remains evident in their recall process. The company provides free battery replacements and maintains clear communication with affected vehicle owners.

Battery Defect Technical Analysis

The technical investigation reveals that the 12-volt batteries, manufactured by Camel Battery of China, contain critical internal failures. These defects primarily manifest as weld failures, resulting in open circuits that can severely impact vehicle operation and potentially lead to a crash risk.

The battery malfunction creates several critical system impacts:

  • Inability to restart after auto stop/start activation

  • Unexpected vehicle stalling during low-speed stops

  • Complete loss of 12-volt accessories and electric-powered features

  • Failure of hazard lights during emergencies

The manufacturing timeline shows these problematic batteries entered production on February 5, 2020, and were subsequently removed from the production line on October 20, 2022. Moreover, Ford first learned about this issue in September 2024, following 19 reports of loss of driving power submitted to NHTSA's Office of Defect Investigation.

Consumer Action Steps

Initially, owners of affected Ford Bronco Sport SUVs and Ford Maverick pickup trucks should verify their vehicle's status through Ford's recall system. Rather than waiting for recall notification letters, which will be mailed by February 3, 2025, owners can take immediate action.

To check if your vehicle is affected:

  • Locate your 17-character Vehicle Identification Number (VIN) on the windshield, driver's side door, or registration documents

  • Enter the VIN at Ford's recall webpage or NHTSA.gov for a recall check Ford

  • Download the SaferCar app for instant verification

  • Contact Ford Motor Co.'s customer service directly at 1-866-436-7332

Presently, Ford dealerships will inspect and replace affected batteries at no cost to owners. Essentially, the company has opted to replace all batteries of the specified type with higher-quality alternatives. Soon, owners can schedule appointments through their local Ford dealer or utilize Ford Mobile Service, which offers recall repairs at home or work locations.

Alternatively, owners who have previously paid for battery-related repairs might qualify for reimbursement. The FordPass® App provides continuous updates about recall status and repair availability. For those concerned about transportation during repairs, many Ford dealers offer complimentary loaner vehicles, though availability varies by location.

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